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Pressure Test Reporting for Well Integrity Management: Common Challenges with Solutions to Overcome Them 

October 02, 2024

The Importance of Well Integrity Test Reporting

Ensuring well integrity is critical in offshore operations to ensure safety and efficiency in oil and gas production. Pressure tests are vital for confirming that well components can withstand the pressures encountered during operations. Just as important are the reports that document these tests, serving as a historical record and helping track the well’s performance over time. Implementing a digital pressure testing solution with integrated reporting capabilities and adhering to best practices for report generation, ensures the data is accurate, clear, and compliant with industry standards.

Common Challenges in Pressure Test Reporting & How to Overcome Them

Data Accuracy & Integrity

A major challenge in pressure test reporting is ensuring data accuracy, as errors in data collection or transcription can lead to incorrect assessments of well integrity. Digital pressure testing software, such as IPT SureTec, addresses this issue by automatically converting test data into reports, ensuring the information is accurate, complete, and consistent.

Regular audits further ensure that these reports meet regulatory standards, helping companies avoid fines and penalties.

SureTec digital report publish screen
IPT’s software streamlines testing data into digital reports.

Interpreting Ambiguous Results

Pressure tests may sometimes provide results that are unclear or on the edge of acceptable limits when readings fluctuate or are close to preset thresholds. To address this, detailed documentation of test conditions and consultation with experts are essential to determine if further testing is needed.

IPT SureTec’s digital testing software enables detailed notetaking during testing, ensuring clear documentation of uncertainties, which supports informed decision-making regarding well integrity.

Illustration of Annotating a test in SureTec
IPT’s software enables tests to be annotated at any point in the test.

Documentation Consistency

A major challenge is ensuring consistent documentation across various test types and wells. Variations in report formats or terminology can cause confusion and make it hard to compare results. Standardized templates and report structures resolve this issue by ensuring that the same format is used for all tests.

IPT provides standardized test reports, making it easier to interpret and compare results across multiple tests.

Report Approval & Handover Processes

Test plan reports and test results must be submitted to key stakeholders for review, approval, and signatures. Traditional manual paper-based processes for approving reports often result in delays, lost documents, and version control issues. Ensuring traceability during report handover and approval is crucial for regulatory compliance, while accountability and transparency also enhance business processes.

Digital approval and handover processes reduce the risk of delays, lost paperwork, and version control issues, ensuring reports are quickly approved and stakeholders have access to the most up-to-date version. IPT’s software enables digital distribution of test reports for instant approval, with an audit log tracking all approval activities.

Illustration of report approval and handover processes

Streamlined Testing & Reporting Software

Utilizing IPT’s SureTec and SureView applications offers significant advantages in generating and managing well integrity test reports. SureTec is a desktop testing application, facilitating the creation of test plans and executing tests. It generates standardized reports, detailing each test step, including pressure graphs, schematics, and comprehensive documentation of tested components. With built-in compliance features, SureTec ensures that all reports meet industry standards and regulatory requirements. Test plan and test reports can be routed instantly from the platform upon completion of setting up a test plan or running a test.

Testing data, reports, and analytics are stored in IPT’s cloud-based SureView application, which also supports watching tests remotely in real-time. SureView includes an audit log for tracking all approval activities and allows digital distribution of reports for handover and approval. It also facilitates long-term data storage and easy retrieval, ensuring seamless access to historical test data.

Effective pressure test reporting is crucial for maintaining well integrity and operational safety. Leverage IPT’s solutions to streamline the process, enhance data accuracy, ensure documentation consistency, and simplify handover and approval workflows. For more information on how our digital solutions can enhance your well integrity management, contact us today.

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